Steel Dynamics

Experienced Secondary Aluminum Production or Maintenance Operator

Job Locations US-IN-New Haven
Requisition ID 2026-7856
Pos. Category
Production

Subsidiary

Superior Aluminum Alloys

Overview

Superior Aluminum Alloys is seeking highly experienced Secondary Aluminum Production Operators & Maintenance Technicians to join our team. These positions are ideal for candidates with a minimum of five years of hands-on experience in a secondary aluminum smelting operation. Successful candidates will possess extensive knowledge of melting, alloying, casting, furnace operations, molten metal handling, equipment maintenance, and aluminum quality control. The successful candidates will play a key role in safe, efficient, and quality-focused production while supporting the ongoing maintenance and reliability of melting and casting equipment.

 

"Why Join Superior Aluminum Alloys?

  • Earn industry leading pay based on experience and performance
  • Work for a company that highly values our people and their safety
  • Enjoy an excellent benefits package
  • Experience numerous advancement opportunities for high performers
  • Be a part of something special - the world class Steel Dynamics, Inc. family of businesses"

 

Schedule: 12-Hour Rotating Swing Shift (4 On / 4 Off)

 

Pay Potential:

  • Caster Operator: $80k+
  • Furnace Operator: $90k+
  • Operation Leads: $100k+
  • Maintenance: $100k+
  • Supervisors: $125k+

 

Responsibilities

  • Actively participate in all safety initiatives and promote a strong safety culture
  • Operate and monitor melting furnaces while maintaining temperature, chemistry, and alloy specifications
  • Charge furnaces with scrap and raw materials while optimizing melting efficiency and metal recovery
  • Pour and transfer molten aluminum safely using overhead cranes, ladles, and molten metal handling equipment
  • Operate casting equipment including sow casters, ingot lines, continuous casting systems, level pour systems, and degassing equipment
  • Monitor and adjust metal chemistry to meet customer specifications and quality requirements
  • Perform metal sampling, spectrometer testing, temperature checks, and other quality control activities
  • Troubleshoot production, mechanical, hydraulic, pneumatic, and process-related issues
  • Complete preventative maintenance and minor repairs on furnaces, casting lines, refractory systems, conveyors, burners, pumps, and auxiliary equipment
  • Assist maintenance personnel with planned outages, furnace rebuilds, refractory repairs, and equipment installations
  • Operate mobile equipment including forklifts, front-end loaders, skid steers, and overhead cranes
  • Maintain accurate production, quality, and maintenance records
  • Identify opportunities for continuous improvement in safety, quality, productivity, and equipment reliability
  • Maintain a clean, organized, and safe work environment

Qualifications

Required: 

  • Minimum 5 years of experience in a secondary aluminum smelter, foundry, or aluminum recycling operation.
  • Demonstrated experience in one or more of the following:
    • Furnace operation and aluminum melting
    • Molten metal handling and pouring
    • Casting line operation
    • Sow casting, ingot casting, or billet casting
    • Furnace and casting equipment maintenance
    • Metal chemistry control and alloy development
    • Mobile equipment operation
  • Strong understanding of:
    • Aluminum alloys and scrap classifications
    • Furnace temperatures and combustion systems
    • Metal quality specifications and customer requirements
    • Safe molten metal handling practices
  • Mechanical aptitude with the ability to troubleshoot and repair production equipment
  • Ability to read and interpret operating procedures, work instructions, and technical documents
  • Strong communication and problem-solving skills
  • Ability to work independently with minimal supervision

Preferred:

  • Experience with:
    • Reverberatory, rotary, stack, or tower melting furnaces
    • Spectrometer operation and metal analysis
    • PLC-controlled production equipment
    • Welding, fabrication, hydraulic, pneumatic, or electrical systems
    • Lean manufacturing or continuous improvement initiatives
  • Previous leadership or training experience

Physical Requirements:

  • Ability to work safely in a high-temperature industrial environment
  • Ability to lift up to 50 pounds
  • Ability to stand, walk, climb, bend, and work extended shifts
  • Ability to wear required PPE including heat-resistant clothing, face shields, respirators, and other safety equipment

 

Steel Dynamics, Inc., and all affiliated entities are equal opportunity employers.

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